Revolutionizing Prosthetics: The Intersection of Artificial Intelligence and 3D Printing—A Comprehensive Systematic Review
Code: G-1808
Authors: Ayda Madadi ℗, Ali Afshari *
Schedule: Not Scheduled!
Tag: Robotics in Surgery and Care
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Abstract:
Abstract
Background and aims: The combination of Artificial Intelligence (AI) and 3D printing has transformed the development of prosthetic limbs, delivering unmatched levels of customization, efficiency, and functionality. Conventional prosthetic manufacturing tends to be expensive, slow, and inflexible in meeting individual user requirements. By leveraging AI-powered methods and cutting-edge additive manufacturing, these challenges have been overcome through automated design refinement, real-time adjustments, and enhanced material choices. Method: A structured literature review was carried out by searching databases like PubMed, Scopus, and Web of Science, concentrating on studies published from 2022 to 2025, examining 50 peer-reviewed studies, 15 industry reports, and 10 clinical case studies. Key areas of focus include AI-enhanced design optimization, advancements in 3D printing efficiency, and progress in user-specific customization. The methodology employs a systematic literature review, meta-analysis of clinical trials testing AI-integrated prosthetic solutions, and interviews with leading researchers and manufacturers. Inclusion criteria prioritized studies investigating AI applications in prosthetic design, manufacturing efficiency, material innovation, and user adaptability. Statistical analyses were performed to evaluate the impact of AI-driven methods on prosthetic fit, durability, and production costs. Results: The results reveal that AI substantially advances prosthetic development by facilitating highly tailored designs, cutting production timelines, and boosting durability and functionality. Machine learning algorithms are pivotal in analyzing patient-specific data to refine fit and comfort, while AI-enhanced 3D printing increases precision and affordability. Additionally, AI-enabled real-time monitoring and adaptive control systems dynamically fine-tune prosthetic performance, significantly enhancing user experience and mobility. Conclusion: The collaboration between AI and 3D printing is set to revolutionize prosthetic technology, tackling major hurdles in design, production, and accessibility. Future efforts should aim to improve AI algorithms, incorporate advanced biosensors, and extend these innovations to underserved communities. As AI progresses, its integration with 3D printing promises to significantly improve the quality of life for amputees globally, offering prosthetics that are more affordable, functional, and customized to meet individual requirements.
Keywords
Artificial Intelligence, Prosthetics Limbs, 3D Printing
